ZM05-175DL: 3000W High-Speed Hub Motor

Unmatched Stability and Climbing Performance for
Fat-Tire E-Bikes.

Key Performance Metrics

3000W

4000W Peak

rated power

120N.m

max torque

82%

Max Efficiency

72V

rated voltage

Technical Specifications

Configuration

Brushless High Speed

Weight

9.4KG Net Weight

Efficiency Class

High-Efficiency Design

Fitment

Axle Length: 250mm

Brake Type

6-Hole Disc Brake Compatible

Speed

Speed: 860 ± 10 RPM No-load / 700 ± 10 RPM Load

Engineering Highlights

Core Technology

Utilizes a robust 195mm outer diameter stator core paired with high-grade 45-grade high magnetic steel

Precision Control

Integrated Hall effect sensors provide accurate real-time motor positioning, enabling smooth and responsive power delivery. Fully compatible with left-sided 6-hole disc brake systems for enhanced safety.

Built to Last

23 Motor Pole Pairs. 195mm Outer Diameter Stator Core.
Note: Not designed for underwater use or strong acid/alkali environments.

Ditch the roar of chains and experience the silent, high-speed efficiency of the ZM05-175DL hub motor. Engineered with 23 motor pole pairs and 45-grade high magnetic steel , it delivers an exceptional 120N.m of torque right off the line. Whether you’re tackling steep hills or hauling heavy cargo, the ZM05 provides smooth, hushed operation under 60dB for the ultimate fat-tire e-bike experience

Technical Specifications (ZM05-175DL)

Power Output

  • Rated Power: 3000W
  • Peak Power: 4000W
  • Rated Voltage: 72V
  • Max Torque: 120 N.m
  • Rated Current: 50A
  • Max Efficiency: 82%

Motor Engineering

  • Stator Core: φ195mm Outer Diameter (300#)
  • Magnet Steel: 3mm-thick 45-grade
  • Magnet Specs: 45*13.65*3
  • Pole Pairs: 23 pairs
  • Load Speed: 700 ±10 RPM
  • No-load Speed: 860 ±10 RPM

Physical & Mounting Dimensions

  • Motor O.L.D: 175mm ±1
  • Total Axle Length: 250±1mm
  • Disc Brake Spacing: 16±0.5mm
  • Freewheel Chain Line: 30.5mm
  • Spoke Hole Circle (PCD): 233mm
  • Wheel Size: 20″ Fat-tire
  • Net Weight: 9.4 KG
  • Axle Thread: M16*1.5
  • Freewheel Thread: B1.375*24-6g
  • Cable Routing: Left-sided

Motor Structure Diagram:

Installation & Commissioning

Before installation, verify that the controller and motor are compatible (rated voltage, control angle, and specs).

Included Accessory Kit

ComponentSpecs (mm)QtyMaterial
Flat Washer24*16*2.42Dacromet
Rotating Stopper16*10*42Dacromet
Flange NutM16-1.52Dacromet
Rubber SensorNonporous2Rubber

Controller Connection Diagram


Reference wiring: Phase (Blue, Green, Yellow), Power (Red/Black), and Hall Sensor connectors.

Setup Procedure

  • Secure Mounting: Install onto the frame ensuring all fasteners are properly tightened.
  • Wiring: Connect phase wires, throttle, and Hall sensor wires to the controller as indicated in the diagram.
  • Commissioning: Power on the system, unlock the electric door lock, and test the motor via the handlebar.
⚠️ CRITICAL WIRING ALERT
Correct connection of the Hall sensor (+5V Red, Ground Black) is mandatory. Reversing these may cause permanent damage. Avoid touching connectors while powered.

Annual Maintenance Recommendations

The following maintenance should be performed annually by qualified professionals:

  • Fastener Inspection: Check the tightness of all screws on each motor component.
  • Wear Inspection: Inspect the contact surface between the magnet and the motor’s front cover.
  • Sensors: Verify the proper operation of the Hall effect sensor.
  • Connectivity: Examine connections between the motor power line and Hall sensor line.
  • Lubrication: Assess the planetary gear set and apply high-quality lubricating grease if necessary.

Safety & Operating Precautions

  • Always turn off the power switch immediately when the motor is not in use.
  • Repairs must be performed exclusively by qualified professionals.
  • Ensure the power is turned off before any maintenance work.
  • Environment: Do not operate in environments with strong acids/alkalis or underwater.

Troubleshooting Guide

Malfunction Cause Analysis Solution
Motor fails to rotate 1. Controller incompatibility 2. No power supply Inspect/replace controller or verify circuit connections
Motor rotates, no power Insufficient supply voltage Charge or replace the battery
Motor runs in reverse Incorrect wiring of phase lines Check and reconnect motor phase wires
Irregular operation / Noise 1. Faulty Hall sensor 2. Incorrect signal wiring Replace Hall sensor or adjust signal line wiring